2 million Btu/h gas boiler

The key processing technologies such as steel plate blanking, circling, drum and tube plate drilling adopt advanced CNC machining to reduce the assembly stress and prolong the service life of the boiler.
Steel tube cutting, thread tube pressing and convection tube processing all adopt advanced CNC technology.
Automatic production line.

The welding of important parts like the vertical and circular seams of the boiler, the tubes, the inside of boiler and the flange are all adopted automated welding processes such as submerged arc welding or gas shielded welding to ensure the welding quality. All the vertical and circular seams will be done 100% radiographic inspection.
Tube flange weld adopts robot welding.
The chain grate panel, front and rear smoke chamber panel adopts CNC plasma cutting machine to cut orderly and beautifully.

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A 4-million-Btu/h Kewanee firetube boiler, shown in Figure 4, was selected for retrofit demonstration of the FIR burner. The boiler, is used to generate process steam and heat for the officers’ dining facility at the base, was oversized for its site requirements, and so was de-rated to 2.5 million Btu/h for this demonstration.

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20 million Btu/h watertube boiler. Both single- and multi-burner arrangements were evaluated. The prototype FIR burner has proven to operate satisfactory on the 20 million Btu/h watertube boiler at GTI. Acceptable burner performance was obtained when firing natural gas and simulated coke-oven gas doped with ammonia.